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Bringing Designs to Life with Precision: Kauvoy Formula Student CNC Machining Project

The perfection of design begins with precision machining

In a Formula Student project, design is the blueprint for performance. The actual reliability and speed of a vehicle depend on how precisely that design is translated into physical parts. Specifically, the suspension system—which must withstand road impacts and heavy loads—is an area where even the slightest machining error is not tolerated.

Building on our partnership since 2024, Creallo has returned as a Manufacturing Sponsorship Partner for Team Kauvoy of Korea Aerospace University. This year, we supported the production of CNC-machined suspension knuckles, fully reflecting the team’s sophisticated design intent and process proposals. 

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Creallo supported Kauvoy’s project with CNC manufacturing as a production sponsor for the second consecutive year.

 

Precision Realized: The Heart of the Suspension, the Knuckle 

The knuckle is a critical structural component where steering forces and loads are concentrated. Because it directly affects driving stability, it requires both high structural rigidity and extreme precision. Team Kauvoy designed their knuckles based on rigorous real-world driving simulations, and Creallo’s professional CNC machining services brought those designs to life with zero-error accuracy.

[Project Technical Overview]

  • Manufacturing Process: Precision CNC Machining
  • Supported Parts: Front & Rear Knuckles
  • Material: Aluminum 7075-T6
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Precision CNC-machined knuckles for Team Kauvoy, manufactured by Creallo 
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The Kauvoy Formula Student race car equipped with high-precision CNC-machined knuckles by Creallo

Engineering Excellence Recognized at the 2025 Smart E-Mobility Competition

Team KAUVOY achieved a remarkable feat at the '2025 Smart E-Mobility Competition,' winning both the Grand Prize in the Technical Category (Yeonggwang-gun Award) and the Altair Optimization Design Award. This achievement recognizes not only the team’s exceptional design and analysis capabilities but also the manufacturing quality that realized those designs. Creallo’s precision-machined components reliably supported the vehicle’s performance even under extreme racing conditions.

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Team Kauvoy winning the Grand Prize in the Technical Category and the Altair Optimization Design Award at the 2025 Smart E-Mobility Competition.

 

Empowering Kauvoy’s Journey to the Next Season 

Building on this year’s remarkable achievements, Team Kauvoy is already preparing more advanced designs for the upcoming season. As their Manufacturing Sponsorship Partner, Creallo is committed to supporting their passion and ambition, continuing our journey together to reach even higher goals.

Turning Your Ideas into Products, Faster and More Accurately 

Regardless of project scale or nature, Creallo applies the same rigorous industrial standards to every manufacturing process:

  • Precision machining that realizes 100% of the design intent
  • Stable dimensional accuracy essential for structural parts
  • Reliability proven in real-world operating environments

These principles apply consistently from Formula Student parts to corporate R&D prototyping and pre-production validation. Creallo will continue to be the most trusted manufacturing partner in every field where ideas need to become reality.

Design to Product, Fast and Precise. Creallo supports every moment your design evolves into a perfect product.

Get an Instant Quote with Just Your Design File

Accelerate your project and reduce manufacturing lead times with Creallo’s AI-powered instant quoting system. Experience the speed and precision that powered Team Kauvoy to victory.

 

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